ACS

Advantages of ACS wire

Aluminium-clad steel (ACS) wire is superior to galvanized or aluminized steel in every way.

• Better corrosion resistance.
• More comprehensive range of combinations of tensile strength and conductivity
• Light weight
• Excellent thermal stability
• Wider variety of products, with a broad range of properties, quality, and size of steel wire and aluminium cladding.

Our Manufacturing Facility

Advait Energy Transitions Limited is pleased to announce the commencement of operations at its state-of-the-art manufacturing facility located near Kadi, Gujarat. The 9,000-squaremeter plant is equipped with advanced production and testing capabilities, enabling us to deliver premium-quality ACS wire products that consistently exceed industry benchmarks.

Additionally, the facility houses a dedicated manufacturing unit for Emergency Restoration Systems (ERS), as well as an assembly and manufacturing line for stringing tools, consolidating our comprehensive range of products under one roof.

The facility houses advanced drawing machines with exceptional strength of 1700 MPA+, even in the smallest diameters. Our state-of-the-art 14+1 stranding equipment allows us to manufacture high-quality aluminium-clad wires and cables with exceptional efficiency.

The advanced automated UTM with a load capacity of 500 kN and a gauge length of 250mm, coupled with an intelligent video measuring machine capable of 130x magnification, ensures precise quality control down to 2 microns.

Advait Energy Transitions Limited’s strategic location, worldclass manufacturing capabilities, and dedicated team of skilled professionals position the Company as a leading provider of ACS wire solutions for utility and industrial applications globally

Enhancing Electrical Power Transmission

The Director’s Insight on Aluminum-Clad Steel (ACS) Wire in Overhead Transmission Lines

• Understanding Overhead Transmission

  1. Overhead transmission lines, supported by towers or poles, form a network of conductors transmitting power from generating stations to distribution points or consumers. Key components include conductors, insulators, towers, and grounding systems, with the conductor playing a crucial role in system efficiency.

• Efficiency and Conductivity of ACS Wire

  1. The choice of conductor material significantly impacts overhead transmission line efficiency. The global overhead conductor market, where ACS wire plays a significant role, was valued at around $ 22.4 billion in 2022 and is expected to reach $ 35.2 billion by 2027, growing at a CAGR of 7.6 percent. ACS wire, featuring a steel core coated with aluminum, combines steel’s strength with aluminum’s conductivity, markedly improving power transmission efficiency.

• Reduced Thermal Expansion and Contraction

  1. ACS wire’s steel core reduces thermal expansion and contraction, maintaining proper tension in varying temperatures. This characteristic minimizes the risk of sagging or stretching, ensuring stability in the transmission system.

• Corrosion Resistance and Longevity

  1. Crucial for a reliable power distribution network, ACS wire’s aluminum coating provides exceptional corrosion resistance, extending the conductor’s lifespan and reducing maintenance needs.

• Enhanced Mechanical Strength

  1. The mechanical strength of ACS wire, derived from its steel core, contributes to the robustness of overhead transmission lines. This strength withstands mechanical stresses induced by environmental factors, reducing downtime and improving overall reliability.

• Environmental Considerations

  1. ACS wire aligns with sustainability by using highly recyclable aluminum. Its recyclability requires less energy than primary production, contributing to reduced carbon emissions and environmental impact. This approach supports the industry’s shift towards greener practices. In summary, ACS wire is pivotal for efficiency, reliability, and environmental sustainability in overhead transmission lines.